Global Catalog Metric 8-16-23 web - Flipbook - Page 39
METRIC
Z-Carb
Ap
Series
Z1MB
Metric
Ae
Hardness
Ae
Ae x DC
Ap x DC
≤ 0.5
≤ 1.5
136
Profile
CAST IRONS
(LOW & MEDIUM
ALLOY)
Gray, Malleable,
Ductile
DC • mm
Vc
(m/min)
3
6
8
10
12
16
20
25
RPM
14380
7190
5392
4314
3595
2696
2157
1726
Fz
0.008
0.024
0.038
0.048
0.058
0.077
0.083
0.085
Feed (mm/min)
483
690
828
828
828
828
713
587
RPM
11471
5736
4302
3441
2868
2151
1721
1377
Fz
0.008
0.024
0.038
0.048
0.058
0.077
0.083
0.085
Feed (mm/min)
385
551
661
661
661
661
569
468
RPM
10987
5493
4120
3296
2747
2060
1648
1318
(109-163)
≤ 220 Bhn
or
≤ 19 HRc
108
Slot
1
≤1
(87-130)
K
104
Profile
≤ 0.5
CAST IRONS
(HIGH ALLOY)
Gray, Malleable,
Ductile
≤ 1.5
Fz
0.007
0.017
0.030
0.037
0.043
0.059
0.064
0.063
Feed (mm/min)
316
369
492
492
475
485
422
330
RPM
8725
4362
3272
2617
2181
1636
1309
1047
Fz
0.007
0.017
0.030
0.037
0.043
0.059
0.064
0.063
Feed (mm/min)
251
293
391
391
377
385
335
262
RPM
2585
1293
969
776
646
485
388
310
Fz
0.005
0.010
0.017
0.021
0.024
0.033
0.037
0.038
(83-124)
≤ 260 Bhn
or
≤ 26 HRc
82
Slot
1
≤1
(66-99)
24
Profile
≤ 0.5
HIGH TEMP ALLOYS
(NICKEL, COBALT,
≤ 300 Bhn
IRON BASE)
or
Inconel 601, 617, 625, ≤ 32 HRc
Slot
Incoloy, Monel 400
≤ 1.5
(20-29)
20
1
≤1
Feed (mm/min)
55
50
66
53
62
65
58
47
RPM
2100
1050
788
630
525
394
315
252
Fz
0.005
0.010
0.017
0.021
0.024
0.033
0.037
0.038
Feed (mm/min)
40
40
54
54
50
52
47
38
RPM
2003
1002
751
601
501
376
301
240
Fz
0.002
0.007
0.011
0.013
0.017
0.020
0.024
0.025
Feed (mm/min)
19
29
32
32
34
31
29
24
(16-24)
19
Profile
HIGH TEMP ALLOYS
(NICKEL, COBALT,
≤ 400 Bhn
IRON BASE)
or
Inconel 718, X-750,
≤ 43 HRc
Incoloy, Waspaloy,
Slot
Hastelloy, Rene
≤ 0.5
≤ 1.5
(15-23)
15
1
≤1
RPM
1583
792
594
475
396
297
238
190
Fz
0.002
0.007
0.011
0.013
0.017
0.020
0.024
0.025
Feed (mm/min)
15
23
25
25
27
24
23
19
RPM
6947
3474
2605
2084
1737
1303
1042
834
Fz
0.005
0.012
0.021
0.027
0.031
0.041
0.045
0.045
Feed (mm/min)
133
167
222
222
217
213
189
150
RPM
5493
2747
2060
1648
1373
1030
824
659
(12-18)
S
66
Profile
≤ 0.5
TITANIUM ALLOYS
Pure Titanium,
Ti6Al4V,
Ti6Al2Sn4Zr2Mo,
Ti4Al4Mo2Sn0.5Si
≤ 1.5
(52-79)
≤ 350 Bhn
or
≤ 38 HRc
52
Slot
1
≤1
Fz
0.005
0.012
0.021
0.027
0.031
0.041
0.045
0.045
Feed (mm/min)
105
132
176
176
171
169
149
119
RPM
2424
1212
909
727
606
454
364
291
Fz
0.005
0.012
0.021
0.027
0.031
0.041
0.045
0.045
Feed (mm/min)
47
58
78
78
76
74
66
52
RPM
1939
969
727
582
485
364
291
233
Fz
0.005
0.012
0.021
0.027
0.031
0.041
0.045
0.045
Feed (mm/min)
37
47
62
62
60
60
53
42
(41-62)
TITANIUM ALLOYS
(DIFFICULT)
Ti10V2Fe3Al,
Ti5Al5V5Mo3Cr,
Ti7Al4Mo,
Ti3Al8V6Cr4Zr4Mo,
Ti6Al6V6Sn,
Ti15V3 Cr3Sn3Al
23
Profile
≤ 0.5
≤ 1.5
(18-27)
≤ 420 Bhn
or
≤ 45 HRc
18
Slot
1
≤1
(15-22)
Bhn (Brinell)
HRc (Rockwell C)
rpm = (Vc x 1000) / (DC x 3.14)
mm/min = Fz x 4 x rpm
reduce speed and feed for materials harder than listed
reduce feed and Ae when finish milling (.02 x DC maximum)
feed rates listed have chip thinning adjustments included where applicable
refer to the SGS Tool Wizard® for complete technical information (www.kyocera-sgstool.com)
https://kyocera-sgstool.co.uk/
END MILLS
39